Why is reverse power (motoring) of generator considered dangerous

What is reverse power (motoring) of a generator

It is a condition when the alternator ( that is supposed to generate alternating current) draws power from the bus bar, which results in the alternator acting as a motor hence called reverse power or motoring of alternator.

Cause for motoring of generator

  • It may occur when the prime mover is not having sufficient torque to keep the rotor running at the same frequency as the busbar grid.
  • Stuck up fuel rack, irregular combustion. 
  • Closing the breaker when the incoming generator is rotating slower than running the generator (synchroscope running in an anticlockwise direction)
  • A sudden drop in the shipload and improper load sharing 
  • Load sharing  or  excitation system if not functioning properly

The direction of  alternator rotation when on reverse power

An alternator running on reverse power will continue to rotate in the same direction as the direction of torque on a motor is governed by Flemming left-hand rule

The direction of the force on a generator is governed by Flemming right-hand rule, in both these rules thumb shows the direction of torque hence the alternator running in reverse power will rotate in the same direction

The electric risk of motoring

Electrically, the winding is not at risk of burning because the current due to reverse power is a fraction of the nominal current of the unit (which can draw large magnitudes of reactive current in some modes of operation).

Risks on the primer mover

Even if the prime mover trip due to mechanical faults like loss of lube oil pressure etc..... since the alternator is now rotating the prime mover it can result in catastrophic damages to the mechanical side of prime movers, such as the dry running of the main bearing

Safety

  • To counter this problem a reverse power protection device is placed which releases or trip the breaker preventing motoring if reverse power occur
  • A time delay of 5 seconds prevents power tripping due to surges at synchronizing
  • reverse power setting is 2 to 6 % for turbine prime mover an 8 to 15% for diesel engine

To learn more on  testing of reverse power trip click on the below link

9 comments:

  1. I don't understand the 8-15% reverse power setting...what is that setting?

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    Replies
    1. I believe alarm is set at 8 - 15 percent of the power output

      This is all done by the manufacturer and tested by the shipboard staff regularly

      For example if the manufacture set the alarm at 8 percent and the genset is rated for 100kw then the alarm will be set at 8kw for a set time delay(5 seconds).

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    2. hello everyone
      thank you for this precious clarification.
      i just wanted to ask if we have like 4 or 5 percent for more than 5 seconds on diesel generators is that a problem?
      if the engine is working properly without any problems with oil pressure or coolant temperature

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    3. Best not to deviate from manufacturer manual and setting.

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  2. How can we avoid motoring in Genset synchronizing?

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    Replies
    1. the controllers must have protection methods to avoid damage but if you are asking how so it can be achieved by matching rhe rotation between the two gensets speed and angle.

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    2. Once the PMS (Power Management System) detects motoring in generator, the reverse power relay in the circuit trips the breaker hence preventing that Genset from motoring.

      The genset should only be re-started only after troubleshooting and removing the faults.

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  3. Your post is a great resource for understanding the impact of power surges on electronics. Your advice on surge protectors and preventive measures is valuable.

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  4. Ensuring the safety of our electrical systems is paramount, and your post on scheduling inspections is informative. The practical tips on the frequency of check-ups provide a roadmap for homeowners looking to prioritize safety.

    ReplyDelete